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Space Ace, Yamaha XZ550D: in the workshop

Project · Yamaha XZ550D · for Francesco

Space Ace

Yamaha XZ550D. The café version of the Dakhla's angular monocoque.

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Chapter 01 — An unusual engine

Futuristic
lines

Base
Yamaha XZ550D
Motor
4 valves, liquid cooled, 64 hp
For
Francesco
Monocoque
3 mm aluminium

When I happened to get this XZ550, the peculiarity of its engine caught my eye. Similar to the Virago's, but with 4 valves and liquid cooling. 64 hp against the 44 of its little sisters, the 500 and 535.

The frame was unusual too, and all this narrowed the choice of character to give it. It had to be a café racer, but one that highlighted Yamaha's futuristic gambles (or experiments) of the time.

A vintage look did not suit it, so when Francesco asked me for an aggressive line for his future bike, I realised this could be the right base for another styling experiment.

Space Ace, Yamaha XZ550D: front three-quarter view

Chapter 02 — From the Dakhla

The café
version

I took my cue from the recent Dakhla and wanted to make a café version of that angular desert monocoque.

3 mm of aluminium beaten and worked by hand, forming tank, seat and tail in a single piece that covers the whole bike and comes off with just one bolt.

Bold, sharp lines, an arrow fired at almost 180 km/h in pure ice white, set against an extremely bright neon blue.

Space Ace, Yamaha XZ550D: before and after
Space Ace, Yamaha XZ550D: tail with set-in indicators

Chapter 03 — Sharp edges

Lights
and details

The choice of lights also followed the sharp edges, with a rectangular headlight that anticipates the line and rear indicators set into the ends of the tail.

The exhausts are handmade, as is the gauge bracket, while the large warning lights on the top yoke and the braking system remain original.

The 0° clip-ons, for greater comfort, and the fork covers with headlight bracket are handmade too.

Ice white Neon blue
Space Ace, Yamaha XZ550D: rear three-quarter view

Chapter 04 — Space Ace

Ready for
the Shuttle

The final shape stays very close to the original, at least in its essential lines, but it is simplified, lightened and modernised, until it looks like the ideal bike to take aboard the Shuttle on the next lunar mission. Space Ace, indeed.

Space Ace, Yamaha XZ550D: in the workshop

An arrow fired at almost 180 km/h in pure ice white.

Specifications

See the other bikes
Model
Yamaha XZ550D
Motor
4 valves, liquid cooled, 64 hp
Monocoque
Hand-beaten 3 mm aluminium: tank, seat and tail, removable with one bolt
Colours
Ice white and neon blue
Headlight
Rectangular
Rear indicators
Set into the tail
Exhausts
Handmade
Gauge
Handmade bracket, original warning lights
Clip-ons
Handmade, 0° inclination
Brakes
Original

The next project

Your bike
could be
the next one

Space Ace was born from an unusual engine and a request for an aggressive line. If you have a bike sitting in the garage or just an idea in your head, that is always where it starts.